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pchapman 279
QuoteWhen I worked for Butler, I made a few dozen diapers and sewed them onto a variety of military-surplus canopies.
What's the certification basis for being allowed to do so?
Quotethe simple answer is to stow only the (top of the) left line group on the diaper, and stow the rest of the suspension lines in the pack tray. Both Butler and Strong say that is okay
Wow, being allowed to turn a full stow diaper into a line equalization diaper - that's what you are saying, right? Use only the locking stows I presume?
You've got some really interesting info here in this thread Rob!
P.S. Councilman24: I have a '65 Switlick Navy canopy in the basement, with steering vents added and a stamp saying "John Sherman steerable canopy #160349 Re-manufactured 1973 C-23b". Interesting that (like your T-10R) it is effectively called something new, rather than being called a modified Navy canopy.
dpreguy 14
Even so, this thread started out with a well-meaning guy who figured he coud start with a cheap C9 and get a (probably used) container and have an "aircrew" assemly on the cheap. Even though I have never seen any of the back versons, I doubt those containers are obtianable now, except in some old cardboard box in the back corner of an older loft.
Now the thought of trying to attatch a C9 to a modern rig with rapide links, (56 550 lines on 4 rapide links?) or worse yet, getting a mfg's approval to retrofit risers to L bars to accommodate those lines, all combine to make the choice of a C9 an unwise and uneconomic choice. I agree that 4 line release would probably not be used by an untrained aircrew member, as the steps would be unfamiliar to the 'first look' user. My point, was to state that putting an unsteerable canopy in an aircrew container is not a good practice. If an aircrew assembly is put together and sold with the premise that "It probably never be used anyway", then when that rare use does occur, it may not actually not be lifesaving, if the user hits a power line, or a moving train. (Yes a parachitist was actually killed when hitting a moving train)
I readily defer to those of you guys with in depth knowledge of C9 reserves with diapers, in Long Softies, etc., in back assemblies and with different kinds of line stowage devices. Your knowledge is beyond mine by a lot
Yes the Butler manual states they WILL turn in any rigger installing an unsteerable canopy in one of thier rigs. You who rely on the internet for all of your info, may not find this, as it may not be in internet form. that's why I keep manuals, to supplement the internet sources.
riggerrob 643
QuoteQuoteWhen I worked for Butler, I made a few dozen diapers and sewed them onto a variety of military-surplus canopies.
What's the certification basis for being allowed to do so?
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Back during the 1980s(?) Manley Butler did a few drop-tests and applied to the FAA for a TSO on an after-market diaper. They are Type 4, with 3 locking stows and all the lines stowed parallel to the radial seams.
All of Butler's diapers share similar part numbers, it is only the last couple of digits that define their size. A diaper for a bulky canopy (e.g. military-surplus) will end with the digits 11...
OTOH a Butler diaper for a low-bulk, low-speed canopy (e.g. Para-Innovators) will end with the digits 9... The primary difference is the circumference ... 11 inches for a military-surplus canopy.
The manual addendum says that lines may be stowed in the Type 4 manner (all lines on diaper) or Type 2 manner, with only the (top of the) left line group locking the diaper and the rest of the suspension lines stowed in the pack tray.
However, Type 2 stowage is only relevant on very thin containers (eg. Butler long-back or Long Softie).
An addendum allows an FAA Master Rigger to retrofit a Butler diaper to most round canopies.
Back during the 1980s most PEPs were military-surplus. The containers were uncomfortable ... er incompatible with some civilian cockpits ... and wearing out, so the simple answer was for a glider pilot to buy a new Butler long-back type PEP container and (hire a rigger to) stuff his old military-surplus canopy into it. Butler sewed on a diaper as part of the upgrade process.
Butler used to sell hundreds of diapers - to Master Riggers - back during the 1980s and 1990s. But as the supply of military -surplus canopies dried up, demand diminished.
Hint: Crown Assets Disposal and the U.S. military quit selling canopies intact circa 1980.
JerryBaumchen 1,450
Hi Peter,
QuoteWhat's the certification basis for being allowed to do so?
I do believe that they are called field approvals.
I have FAA approval to install a 3-hole mod to round canopies and two FAA approvals to install 2-types of diapers on round canopies.
You have to do all of the documentation ( justification ), the drawings, and then visit your local FSDO and 'schmooze' the local FAA guy into OK'ing it.
It really is quite simple but most people IMO do not like to do the necessary paperwork to get the approval(s).
As to your Navy having a notation of 're-manufactured,' IMO that is something that John Sherman probably had on his documentation when he submitted it to the FAA. It was his choice on how to go about it.
Hope that this helps a little with understanding this stuff,
JerryBaumchen
PS) A former manager of the Seattle Aircraft Certification Office left the FAA and went to work for a company in California that did aircraft modifications for cargo purposes. Want to guess why they hired him?

riggerrob 643
Quote... this thread started out with a well-meaning guy who figured he could start with a cheap C9 and get a (probably used) container and have an "aircrew" assembly on the cheap. Even though I have never seen any of the back versions, I doubt those containers are obtainable now, except in some old cardboard box in the back corner of an older loft.
...
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Probably in Ralph Hately's loft!
Hah!
Hah!
Seriously, Butler or Para-Phernalia will cheerfully sew together a new back-type PEP - sized for a C-9 - from patterns that have been hanging on their cutting room wall for decades.
Trivia: any TSO paper trail requires those patterns to be inspected (to confirm that they conform to the original drawings) every year or two.
riggerrob 643
Quote... Now the thought of trying to attach a C9 to a modern rig with rapide links, (56 550 lines on 4 rapide links?) or worse yet, getting a mfg's approval to retrofit risers to L-bars ..."
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That would be doing it the "hard way."
Converting risers from Maillon Rapides to L-bars is easy.
Far simpler to just leave all the suspension lines attached to (MIL SPEC) L-bar links and screw those L-bar links onto the tops of the risers.
To prevent the L-bars from tipping and "end-loading," just put two hand-tacks in the top of the risers.
dpreguy 14
Having Butler cheerfully sew a special back container for a C9 would be more expensive than finding a complete used rig. This well-meaning fellow who started this question, is trying to be economical
Also, every modern manufacturer sews mesh where the mod is cut from. For good reason. Just cutting an approved mod in a C9 and leaving the holes open (Even though I know we all did that for many years) risks the possibility of fabric blowing thru the mod. , which is obviously what the modern mfgs are preventing with the mesh. Old technology is still just that: old technology.
I think the key is to contact the mfg of the harness and container and see if they would allow what is proposed, from cutting out mods to wierdo line stowng ideas, to converting rapides to L bars. I think all 4 mfgs would give the boot to all of these old ideas, and stick with what they are selling-and in the case of C9's I have only seen new modern rigs (2009 ParaPhernalia seat pack, Butler uh...2007 I think, seat packs), that I have recently packed in my loft, with 4 line releases. 4 line relaease was offered as an option on a new seat pack on display at a booth I visited at Osh Kosh 2011 two months ago. Would the same mfgs make a back assembly on a special order basis? I don't know, but I'll bet that even if they did, the canopies would be 4 line release only. I don't think any mfg would allow or presently or offer a cut out mod of any kind on a C9. And, I agree with Terry, 4 line r. would not be the steering system of choice for an untrained passenger. I think the C9 4 line release is simply a niche market for the old warbird guys, who want the same canopy they were trained on 30 years ago. And the mfgs are willing to go along with that, if the canopy is made steerable that way. I'm just going on what I have seen, as I haven't polled the mfgs to see what they would or could offer.
In my opinion, bottom line is to buy a modern rig and forget the C9 idea.
riggerrob 643
"QuoteDon't think you could rely on a couple of hand tacks to prevent the L bars from "tipping" and the entire opening shock being taken on the little screws. I wouldn't. Especially for those rigs that have two of the risers with the two thin 2500 lb risers. ...
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Wow!
Harnesses with only two risers are soooooo old (maybe 1980) that I completely forgot about them!
I saw that method - of hand-tacking - riser ends in an old rigging textbook (Poynter?). The fancy way is to sew an additional box stitch with a Class 6 or Class 7 sewing machine ... using 5-cord or 6-cord.
dpreguy 14
Any way, thanks to all of you guys with the better and more complete historical knowledge. My hat's off to you guys. Hopefully the fellow who was thinking of this has enough info to make his own decsion now.
Davelepka - "This isn't an x-box, or a Chevy truck forum"
Whatever you do, don't listen to ChrisD.
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